dual_sport_dork 🐧🗡️

Progenitor of the Weird Knife Wednesday feature column. Is “column” the right word?

I make knives now, too. Why not buy one at flightlessforge.com?

  • 2 Posts
  • 28 Comments
Joined 3 years ago
cake
Cake day: July 20th, 2023

help-circle


  • A CNC for what, milling? If so, I agree with the others here. Using belts to drive a milling machine is likely to result in too much backlash to be viable. The entire point of ballscrews is that they’re (reasonably) proof against backlash, even moreso than regular lead screws. We can get away with it on our printers because in normal operation the print head and nozzle are never supposed to touch anything so it doesn’t matter. For milling, backlash in your movement system will cause your tool to kick itself off of the workpiece when its edges touch it (i.e. hundreds/thousands of times per minute) which will make it chatter, result in lousy finishes and accuracy on your parts at best, and most likely wind up with you breaking a lot of bits.

    Maybe you could get away with it if all you’re doing it routering wood, or something. The moment metal enters the equation, forget it.

    The key to milling is rigidity, rigidity, rigidity. If you are having chatter problems, accuracy problems, tool breakage problems, basically any kind of problem, nine times out of ten you’ll wind up tracing it back to backlash and/or your machine or clamping arrangement not being rigid enough in some capacity.


  • I tried to do an ABS print at PLA temperature once. That sure didn’t work. Vise-versa is also an interesting time, especially if you have the lid on the enclosure shut. If you think you’ve ever seen heat creep, try having PLA in the extruder but running it at 260°C and the chamber heater on. The resultant jam required stripping the entire extruder head down to its individual components and prying it apart in the process, but I put it all back together and it still works. I didn’t even have any screws left over by the time I was done.

    Like all Qidi X-Max 3 owners will eventually do at some point, I also once homed my machine without the steel build plate installed. This causes the machine to helpfully drill the nozzle straight into the soft magnetic surface between it and the heater plate. I shaved the high points off of the crater with a straight razor and continued to run that plate without any problems for several months after that. You’d never notice the difference, despite the hole in it.





  • For adhesion, I prefer to apply a layer of Kapton/polyamide tape to my print bed. You can get it online in big square sheets — while using the typical 1" or 2" wide rolls one stripe at a time to cover the bed is technically possible, and I did it in the early days, it’s also a monumental pain in the ass and I advise against it if your budget can stretch to an additional two or three dollars to get the square stuff.

    Forget glue stick. It’s messy, it produces an uneven thickness, the tubes dry out at inopportune moments, and it’s damn near impossible apply both evenly and also in an area that will actually correctly cover the entire footprint of your part. Instead, use cheap hair spray. Aqua Net seems to work best for me. The stuff in the pink cans; the absolute cheapest variety.

    Note that on a Kapton surface your adhesion agent is also a release agent for certain materials, most especially Nylon and to a lesser extent PETG. Having that barrier in between your actual Kapton surface and your part will prevent it from molecularly bonding to your plate like the goddamned sword in the stone, forcing you to say several choice cuss words and re-tape your plate (as well as spend an entertaining afternoon scraping or sanding bits of Kapton tape off of the bottom of your print). Kapton and Nylon are both polyamides.

    PLA, TPU, ABS/ASA, and polycarbonate can be printed directly onto bare Kapton depending on your level of audacity and/or bravery, especially in the case of the latter two. ABS is infamous for warping and the corners may lift off your bed without adhesive, or indeed even with adhesive… Even if the initial layer stuck to the plate perfectly well.

    Note that you will have to raise your Z offset slightly if you apply tape to your bed. I.e., ideally by the thickness of the tape. You might find that you also want to raise your nozzle about 0.015-0.02mm if you’ve applied a layer of whatever adhesive, and lower it back down after you clean it off. Yes, the infinitesimally thin layer of hair spray will impact your first layer height provided your machine is accurate enough that its first layer offset is not a crapshoot on a per-print basis to begin with.


  • That sounds like a capital-N alignment Nightmare, so good on you for getting that figured out!

    I think it’s less to do with retaining heat than the fact that the lower temperature printing materials like PLA and TPU will readily adhere even to a cold part, so the time in between nozzle passes is irrelevant. You could add to a PLA/TPU print with a layer time of 10 or 15 seconds or, if you prefer, tomorrow. In fact, with the zooty new printers when using PLA they have whole-enclosure forced air cooling to cool the part off as fast as possible to aid with overhangs and bridging, and prevent sagging when printing fast and thus at high(er) temperatures.

    As you have observed, TPU has a ridiculously high layer adhesion in exchange for (or more likely, because of) its rotten temperature stability. It’s also very sticky as a result of its thermal properties, which is also why it strings so durn much.


  • I dunno how OP did it but you can override your machine’s normal travel limit parameters in your slicer settings. Often the nozzle can physically travel further than the bounds of the build plate and is actually limited by hitting its rail endstops (or limit switches!) or striking some other part of your machine.

    My Qidi can position the nozzle about 20mm beyond all four sides of the plate before it hits anything, but on the left and right sides it needs to be above z height 10mm or so to clear the Z axis gantries, and at the front and rear it’s just empty space. So you can’t print on the bed in that area because there is no bed. But if your object were shaped as such you could put overhangs out there in no man’s land. It would be risky, perhaps, but you could.



  • So far I’ve been getting the most use out of my Qidi X-Max 3, although it appears they’re no longer producing or supporting it. It predates the current multi-material schemes but it’s been able to print every funky high temperature engineering material I’ve tried to throw at it thus far. I’d really like to get some kind of tool changer machine to replace or supplement it at some point but it doesn’t seem like any of those are worth a damn for high temperature materials.

    In the meantime I’ve just been using it to make stuff like this and driving myself bats with manual filament changes instead.



  • I finally gave in and installed Waterfox on my own machine today. I hate to admit it, but having used it for my regular workflow (i.e. actually at work) for the last few hours so far it seems like what base Firefox should be. And arguably still was up until two or three years ago, although I suppose minus the Pocket integration BS that they were doing at that time.

    The trouble with all of these forks is that they outright rely on regular Firefox to continue to exist upstream, and if Mozilla tanks and takes down Firefox as a whole all of the forks will by association go with it. I didn’t want to actually abandon Mozilla’s version because their user numbers seem to be tenuous enough as it is. But at this rate I think I’m going to switch our office over to Waterfox in the next couple of days regardless.






  • I had the extruder in my Qidi apart just last night because I had the tip of a piece of ABS snap off inside during a filament change. I found a bunch of dust presumably from various instances of filament grinding from the last few months, probably due to e.g. running the hotend at the wrong temperature for the filament due to being a dummy. It happens occasionally.

    It’s not too tough to access on my machine but one of these years I will remember that you need to drop the heater block assembly out first, and then remove the gear cover. Just… not this time.